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Investment Casting Capabilities
With generations of experience in the cast metal and foundry industry, Kormax brings a long history of providing quality engineering materials and the expertise needed for your next project.
What is Investment Casting?
Investment casting, also known as lost wax casting or precision casting, is one of the most popular casting techniques for manufacturers. It produces precise and very intricate components with high accuracy and tight tolerances. Precision casting yields an excellent as-cast surface finish and a near-net shape, minimising secondary machining and material waste.
How Does Investment Casting Work?
Investment casting has developed into a popular process for producing products of extremely high quality and intricacy. Lost wax castings are the result of blending a liquid material with a ceramic mould and allowing it to solidify.
- Design: A wax injection mould is engineered to the precise tolerances required to produce the final component accurately.
- Injection: The mould is injected with wax to provide a base for intricate patterns to take their shape.
- Dipping: The wax mould is dipped in ceramic slurry, removed, coated in sand and allowed to dry. This process is then repeated to create the shell
- Drying: The shell is dried for 24-36 hours, before the wax is removed from the hardened shell using an autoclave.
- Heating: The mould is placed into a high-temperature oven to cure it for molten metal, which is then poured into the cavity.
- Removal: Once the metal is cool to the touch, the shell is broken away from the casting and any finishing touches are applied.
Kormax Investment Casting Foundries
Kormax partners with specialised foundries globally to deliver sand casting solutions for large, heavy, and high-volume components. Each foundry is vetted for capacity, material capability, and process reliability. By matching your requirements to the most suitable foundry, we ensure the right fit for demanding industrial applications while reducing supply risk.
High-Volume Alloy and Stainless Steel Casting Facility
Capacity:
Approx. 18,000 MT annual casting capacity
Single-piece weight range: 25 kg to 6,000 kg
Multi-site operation with 400+ employees
Specialisations:
High-integrity alloy and stainless steel castings
Carbon steel, alloy steel, duplex, and nickel-based alloys
Medium to large cast components
Raw and fully machined castings
Proven capability in critical applications
Relevant certifications:
ISO 9001
TUV Nord
Ideal for:
Oil and gas, energy, and heavy industry
Marine and offshore applications
Power generation and mining
Critical infrastructure and OEM equipment
Steel Sand Casting Facility – Alloy and Carbon Steel Components
Capacity:
Approx. 6,000 MT annual casting capacity
Single-piece weight range: 30 kg to 850 kg
Specialisations:
Alloy, carbon, and manganese steel castings
Valve, pump, and general engineering components
In-house metal and sand testing laboratories
Non-destructive testing (NDT) capability
Engineering support for custom casting development
Relevant certifications:
ISO 9001
Ideal for:
Valve and pump components
General industrial applications
OEM machinery and equipment
Quality-controlled casting projects
Ductile and Grey Iron Sand Casting Facility
Capacity:
Approx. 15,000 MT annual casting capacity
Single-piece weight range: 12 kg to 5,500 kg
Specialisations:
Ductile and grey iron casting
Mechanical and industrial components
Consistent production capability
Support for subcontract and OEM manufacturing
Broad application across engineering sectors
Relevant certifications:
ISO 9001
Ideal for:
General engineering and industrial equipment
Power transmission systems
Electric motors and components
OEM machinery manufacturers
Kormax aligns your casting requirements with the right foundry partner, managing sourcing, production, and delivery end-to-end. This approach reduces variability and ensures reliable, high-quality outcomes.
Investment Casting Advantages
Investment castings offer a number of advantages for consumers. In addition to outstanding precision and intricacy, lost wax castings boast a range of benefits for the consumer wanting a repeatable, cost-effective solution for their project.
Alloys Available
The process of creating an investment casting can be carried out using a range of metals, depending on the nature of the desired product. As a leading investment casting foundry, Kormax has experience using various metals to create a vast collection of precision-cast products.
| Metals | Related Market |
| Stainless Steels | Martensitic, Austenitic, Duplex Marine, Pump, Valve bodies, Hydraulic components |
| Carbon Steel & Low Alloy Steel | Couplings, Crankshafts, Fasteners, Bolts, Shafts, Rods, Pins |
| Ductile Iron & Grey Iron | Automotive, Pipe Fittings, Valves, Hydraulic Components, Bearings |
| Bronzes | Bearings, Gears, Sliding Components, Pump Impellers, Valve Bodies, Architecture |
Industries We Serve
Kormax’s investment casting foundry has a history of producing intricate metal components for businesses in a range of industries. Our experts are able to understand, recommend, design, and manufacture a range of specialised parts for your next project.
Mining Castings
Investment castings can help create precise components of material handling systems.
Industrial Investment Casting
Intricate components of fluid handling systems are created using a precision casting process.
Military Investment Casting
Precision components of firearms, artillery, and vehicles can be created using intricate lost wax castings.
OEM Metal Casting
Kormax’s investment casting capabilities can be utilised in a variety of ways by OEMs, from vehicle engine components, such as turbochargers, to detailed parts for home appliances.
Aerospace Investment Casting
The aerospace industry can use lost wax castings to produce components of high precision and strength, such as turbine blades and housings.
Medical Investment Castings
Extremely precise biocompatible tools can be produced using a precision investment casting.